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Screwduino

This version was saved 12 years ago View current version     Page history
Saved by MrTundraMan
on March 25, 2012 at 2:06:18 pm
 

Screwduino Design Concept

 

I find most of the Arduino breadboards annoying. They work fine if you don't know what you want to make and you just want to mess around, but they are painful when you are ready to really make something useful.

 

I have spent countless hours soldering simple interconnect wire on prototype shields.They give me exactly what I need/want but why do I have to spend time soldering in yet another connector?

 

Sensor shields are a pretty decent solution since they pin out everything with a power and ground for each signal, but they can get pretty pricey when you add in the cost of the shield and cabling. Plus they get pretty tall till you have a Processor, Sensor Shield and then the vertical wiring.

 

Then, I saw a screw shield and it looked like the ideal solution for loose wires and build frustrations. Easy to connect with just a screwdriver. No connectors to install for simple wiring but no accommodation for I2C connections. The stackup height has less of the same height problems as a sensor shield.  The screw  shields got me thinking. It's a great idea, but why add the shield? Why not just take an Arduino design and replace the headers/pins with screw terminals?

 

"In character, in manner, in style, in all things, the supreme excellence is simplicity.” — Henry Wadsworth


Screwduino Details

 

 


Design Advantages

 

  • Gets away from all of the painful wire jumpers and pins that constantly come loose.
  • Makes the step from prototype to final design much easier. 
  • I thought that I invented the name, but someone beat me to it.
    • Since there was little information on the site and the seller didn't list shipping to the US, etc. I decided to make my own design.
  • Besides, I know that nobody will make it exactly like I want it.

 

Design Goals

 

  • No USB connector/chip.
    • I can use a FTDI download cable to set this unit up and another development Arduino can also do downloading.
      • The Hobbydino card put pin 1 on the wrong end and people who expected to plug the  black wire on the FTDI cable into the square pin of the board ended up plugged in backwards. I also added marking to the reverse of the card.
    • Keep the ICSP header for download and skip having the USB interface as part of the base card.
  • Use a 4-pin I2C connector for easy attachment of an I2C LCD display and other I2C sensors (like temperature sensors).
    • Looked around and there's no standard pinout for I2C so I went with the sensor shield pinout.
    • Added 10K ohm pullup resistors (R3 and R4) from the I2C SDA/SCL to +5V.
  • Only use through hole parts so that it is easier to assemble.
    • The sole exception is the three (really four) pin regulator which is pretty easy to solder onto the board. 
  • Make the board half the size of an ExpressPCB mini-board.
    • ExpressPCB boards are quick and relatively cheap.
      • They make 3 (doubled to 6) boards with soldermask and top side silkcreen for $85 plus shipping (around $90).
      • That's about $15 a board which is pricey but would come down in volume.
  • Use 5mm pitch screw terminal blocks.
    • There are smaller pitch parts which would match the ATMega part better (it has a.1" pitch) but they are not as convenient to use since the screws are too small).
  • One of the real downfalls of all of the Arduino boards that I have seen is that they are very poorly designed for mounting into a real chassis.
    • They have part pads on critical parts very close to their very small mounting holes.
    • They are even inconvenient if you just want to put rubber feel on the corners since there are parts at the corners.
    • What's the point of a microcontroller if you can't actually mechanically use it in your application?
    • This board will forever be consigned to the "toy" pile if it can't really be used for real-world controls.
    • I wanted four good mounting holes that could take 4-40 screws and have more than enough clearance for screw heads, standoffs and/or nuts. 

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